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Compounding consists of preparing plastic formulations by mixing and/or blending polymers and additives in a molten state to achieve the desired characteristics. These blends are automatically dosed with fixed setpoints usually through feeders/hoppers. It is mostly a blend of copolymers such as ABS, SAN, SMA etc. with additives such as anti-oxidants, UV-stabilizers and other value adding agents and sometimes a strengthening component is added such as glass fibre. There are different critical criteria to achieve a homogeneous blend of the different raw material. Dispersive and distributive mixing as well as heat are important factors. Compounding is usually done by extrusion. The hopper feeds the begin of the screw which will gradually transport the resins towards the die. The screw itself is confined in a barrel that has different zones that can be heated according to the resins properties. Co-kneaders and twin screws (co- and counter rotating) as well internal mixers are the most common used compounders in the plastic industry. The extrudate, which look like long plastic strands, are then cooled in a water bath, or by spraying as the conveyor belt moves it to the granulator. The granulator breaks the strands into the desired pellet sizes.

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DESIGN FOR MANUFACTURING EXPERTISE

Upon receipt of your purchase order, we will initiate a formal Design for Manufacturability (DFM) review in collaboration with you and your team. This critical step aims to optimize the design, proactively preventing issues, minimizing production time, and ensuring that the investment casted components align with your design and performance criteria.

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FAIR APPROVAL

The inclusion of a First Article Inspection Report (FAIR) is integral to a comprehensive product development program. Conducting meticulous inspections is crucial to prevent the occurrence of out-of-tolerance components and the need for rework in stamped parts. Alphawerk's process integrates this indispensable step, providing you with full confidence in the quality of the parts you receive.

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MANAGED INVENTORY FOR JIT

The events unfolding globally in the early 2020s have highlighted the significance of effective inventory management and resilient supply chains. The conventional just-in-time (JIT) approach may limit your capacity to respond swiftly to market or order fluctuations. Establishing a globally connected supply partner emerges as an effective strategy for fortifying resiliency and diversifying sources of supply.